Melt-Manager Control Systems
Melt-Manager® Control Systems are our entry level to smart systems that utilize embedded microprocessor controls and provide the operator with melt control modes and diagnostics for analysis and support.
Melt-Manager® Control Systems integrate a color touch-screen LCD display that provides direct access to inverter information and controls, including:
- Melt Control Modes: The kilowatt hour melting feature allows the operator to input a kilowatt hours per ton and furnace weight to calculate the kilowatt hours needed to reach pouring temperature. This also provides a safety hold power feature which maintains a furnace bath temperature when the kilowatt hour count is complete.
- Preheat Controls: The automatic cold start feature allows the operator to input a heating schedule to preheat the furnace lining to reduce manpower requirements and production efficiency. The sintering feature also improves long lining life by allowing the operator to input a heating profile to automate the sinter control process.
- Easy-to-access Diagnostics: Provides main display of equipment meters, alarms and event information with a color-coded status. The furnace inductance calculation feature can aid the operator in determining the furnace lining condition.
|Standard Features||Operator-friendly, Color Touch-Screen LCD Display|
|Embedded Microprocessor Control|
|Displays and Records the Power Supply Meter Readings|
|Displays Color Coded System Events and Alarms|
|Displays Melt Control Operating Status|
|Automated Control of the Complete Melt Cycle|
|Schedule Input for Automated Cold Start Control|
|Permits Heating Profile Input for Automatic Lining Sintering|
|Calculates Furnace Inductance|
|Comprehensive Diagnostic Checks|
|Provides Event Information Associated with Incoming AC Line Voltage|
|Provides Event Information to Alert Users to Potential Arcing Situations|
|Includes Built-In Safety Features to Maintain Proper Operation|
|Displays Total Kilowatt Hours Used|
|Demand Control Input Option|
|Auxiliary/Temperature Control Input Option|
|Events History Screen with Date and Time Stamp|
|One-Touch Large Meter Display|
|Meter Data History Charts|
|USB Drive Data Logging|
|One-Screen Multi-Language Support|
|Factory Tested||Critical Components|